Checklist for work order No: ………………… Date …………………………….

NOTE: Engine oil and filter change every 7500 kilometers of diesel engines.

Service for every 15,000 kilometers or 1 year[edit]

Engine Room[edit]

  • Check – Air purifiers, filters, hoses and fittings
  • Check Throttle and kickdown wire
  • Check EGR, ESC, PCV, EECS, CDRV, EVRV systems (where applicable)
  • Check Fuel Tank Cap and hoses
  • Check – drive belts
  • Check – A/C system – function test
  • Check – Coolant level, fill if necessary (1), leakage
 freezing point ............................ 
  • Check – diagnostic trouble codes
  • Check – Exhaust Values

Lubricants[edit]

  • Change – Engine oil and filter
  • Automatic Gearbox fluid – check level/fill
  • Power Steering – check fluid level/fill
  • Chassis – lubrication
  • Differential Brake – oil change (2)
  • Brake/clutch – Check fluid level/fill

Chassis, undercarriage[edit]

  • Disc Brake (front/rear) – Check
  • Braking systems, pipes and hoses – Leakage Check
  • Engine, gearbox, front and rear axles, the distribution box – leakage Check
  • Exhaust system – check
  • Check undercarriage: rust, steering linkage, front and rear suspension, dust protections/rubber seals – wear, damage or leakage
  • Air pressure of the tires – check / adjust
  • Check – Tire wear and tread depth
 LF.... RF.... LR.... RR.... SPARE....

Body and interior[edit]

  • Lights, display, alarm systems, instruments – check. Headlights – adjustment
  • Windscreen and Headlamp washers Check/fill
  • Wiper Blade – check/Change
  • Check – Bodywork corrosion
  • Locks and hinges – Lubrication / function control
  • Run test: Check all systems for proper operation and performance

Additional service every 30,000 kilometers or 2 years[edit]

  • Air cleaner filter – change
  • Brake fluid – change
  • Interior Air Filter – Change
  • Rear drum brakes – check

Additional service every 60,000 kilometers or 4 years[edit]

  • Ignition Cables, distributor cap – check
  • PVC filter – change
  • Fuel Filter – change (if applicable)
  • Spark plugs – change (except platinum plugs)
  • Automatic gearbox fluid and filter – change (Not “Dexron III”)
  • Coolant – change (except for “Dex-Cool”) (1)
  • Front axle bearings – clean / regrease
  • Clutch Fork, ball joint – lubrication (if applicable)

Additional service every 165,000 kilometers or 11 years[edit]

  • Spark plugs – replacement (for platinum plugs)
  • Automatic gearbox fluid and filter – change (if “Dextron III”)
  • Coolant – change (if “Dex-Cool”) (1) (3)

Additional maintenance[edit]

  • Disc Brake front – Change
  • Disc Brake Rear – Change
  • Brake discs front – Change
  • Rear brake discs – Change
  • Brake drum rear, brake bands – Change
  • Rear Brake Drums, Brake Drums – Change
  1. “Dex Cool” (orange) – must not be mixed with “normal” coolant fluid
  2. At the first service maintenance
  3. Any 165,000 kilometers, or 5 years

Remarks :_______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Run test :_______________________________ (Signature)